Procurement & Materials Management

Chapter 5
Supplier Identification, Evaluation and Selection

Post Graduate Program in Supply Chain Management
Procurement & Materials Management   •   Post Graduate Diploma

Supplier Identification, Evaluation and Selection

Introduction and context

Procurement performance depends substantially on the quality of the supplier base. A supplier is not merely a source of price quotations; it is a contributor to product quality, operational continuity, innovation, compliance and total cost. Supplier selection therefore represents a strategic decision under uncertainty. The purchasing organisation must identify potentially suitable suppliers, establish whether they are eligible to do business, assess their capabilities and risks, and select the source or portfolio that best supports business objectives.

The decision is difficult because criteria conflict. A supplier offering the lowest unit price may have weak quality systems, long lead times or high financial risk. A technically excellent supplier may be too expensive or geographically concentrated. A resilient supply network may require more than one supplier even when a single supplier has the lowest apparent cost.

This chapter presents an integrated process: supplier discovery, prequalification, due diligence, capability assessment, quantitative evaluation, risk-adjusted total-cost analysis and final selection. The emphasis is on professional application at postgraduate level.

Learning objectives

By the end of this chapter, the learner should be able to:

  1. Develop a structured supplier-discovery and market-intelligence process.
  2. Distinguish prequalification, due diligence, capability assessment and final selection.
  3. Design evaluation criteria and apply weighted scoring appropriately.
  4. Explain and apply the analytic hierarchy process (AHP).
  5. Incorporate supply, financial, geopolitical, compliance and operational risks into decisions.
  6. Calculate total cost of ownership (TCO) and life-cycle cost (LCC).
  7. Make defensible single-source, dual-source or portfolio recommendations.
  8. Recognise ethical, governance, data-quality and implementation challenges.

1. Supplier discovery: from requirement to candidate market

Supplier discovery begins before searching for company names. The buying organisation should first define the requirement in functional terms: what performance is needed, in what quantity, at what location, within what time window and under what regulatory or sustainability conditions? Poorly specified requirements create a distorted supplier market and encourage evaluation based on price alone.

A sourcing brief normally includes:

  • specification, drawings, service levels or performance outcomes;
  • annual demand, order pattern and forecast uncertainty;
  • required delivery locations and logistics assumptions;
  • quality, safety, cybersecurity and regulatory requirements;
  • contract duration, payment terms and intellectual-property conditions;
  • sustainability, human-rights and responsible-sourcing expectations; and
  • expected implementation timetable and qualification requirements.

Sources of supplier intelligence

Potential sources include approved-supplier databases, industry associations, trade exhibitions, professional networks, chambers of commerce, technology platforms, public tender portals, referrals, reverse auctions and independent market research. Digital search tools can increase reach, but search ranking is not evidence of capability. Supplier information should be corroborated using certificates, customer references, site audits, financial records and sample performance.

Supplier discovery should also consider supply-market structure. A market with many interchangeable suppliers supports competitive bidding. A concentrated market may require relationship management, design collaboration, capacity reservations or a make-or-buy review. The relevant question is not simply “Who sells this item?” but “Which organisations can reliably deliver the required outcome at acceptable risk and cost?”

Longlist and shortlist

A longlist is a broad set of plausible candidates. It is reduced to a shortlist using transparent knockout requirements, such as legal eligibility, minimum technical compliance, required geographic coverage or a mandatory certification. A knockout criterion should be genuinely essential; otherwise it can unnecessarily eliminate capable suppliers and reduce competition.

2. The supplier qualification architecture

Supplier selection is best treated as a sequence of increasingly intensive assessments.

StageMain questionTypical evidenceDecision
DiscoveryWho may be able to supply?Market research, referrals, databasesLonglist
PrequalificationDoes the supplier meet minimum requirements?Questionnaire, certificates, basic financial dataShortlist or reject
Due diligenceIs the supplier legitimate, responsible and acceptable to engage?Ownership, sanctions, litigation, tax, ESG and reference checksApprove, condition or reject
Capability assessmentCan it perform consistently at the required scale?Audit, trial order, process data, site visitCapability rating
EvaluationWhich acceptable option creates the best value?Scoring, TCO, risk analysis and negotiationPreferred supplier(s)
Award and monitoringDoes performance remain acceptable?Contract, KPIs, reviews and corrective actionContinue, develop or exit

Prequalification

Prequalification is a screening process, not a final ranking. It verifies minimum conditions such as registration, insurance, production capacity, quality certification, relevant experience and acceptance of contractual principles. Responses should be evidence-based rather than self-declared wherever possible.

A prequalification questionnaire should avoid requesting information that is irrelevant, excessive or commercially sensitive without justification. Questions should be consistent across candidates, and evaluation rules should be established before responses are reviewed.

Due diligence

Due diligence examines whether the supplier and its owners, intermediaries and operating practices present legal, financial, ethical or reputational risks. Areas may include:

  • legal identity, beneficial ownership and authority to contract;
  • sanctions, export-control and anti-bribery screening;
  • financial health, debt exposure, liquidity and going-concern indicators;
  • litigation, regulatory enforcement and adverse media;
  • labour conditions, forced-labour risk, environmental practices and community impacts;
  • information security, privacy and business-continuity arrangements; and
  • conflicts of interest involving employees, agents or decision makers.

Due diligence is proportionate to risk. A low-value office-supply purchase should not receive the same investigation as a sole-source aerospace component, a critical pharmaceutical input or a supplier handling sensitive personal data.

3. Capability assessment

Capability is multidimensional. A supplier may have adequate equipment but insufficient process discipline, or strong engineering talent but inadequate working capital. Assessment should therefore examine the complete operating system.

Technical and operational capability

Important dimensions include:

  • process technology, equipment condition and maintenance;
  • capacity, bottlenecks, utilisation and scalability;
  • process capability and control plans;
  • quality-management systems and traceability;
  • procurement and control of sub-tier suppliers;
  • planning, forecasting, inventory and replenishment practices;
  • logistics competence and delivery reliability;
  • engineering change, innovation and problem-solving capability; and
  • business continuity, disaster recovery and recovery-time capability.

Where measurable characteristics are available, capability data should be preferred to impressions. For a stable process, a commonly used process-capability index is:

Cpk = min[(USL − μ)/(3σ), (μ − LSL)/(3σ)]

Here, USL and LSL are the upper and lower specification limits, μ is the process mean and σ is the process standard deviation. The formula assumes a reasonably stable process, meaningful estimates of μ and σ, and a characteristic for which these limits are appropriate. It indicates both spread and centring; it does not by itself prove that the process is statistically controlled or that the specification is adequate. A capability result must therefore be interpreted with control-chart evidence, measurement-system validity and product risk.

For service suppliers, capability may be assessed through service-level attainment, response time, first-contact resolution, backlog control, staffing resilience and incident-management evidence rather than manufacturing indices.

Capacity verification

Capacity claims should be tested against demand scenarios. Reviewers should distinguish theoretical capacity from demonstrated available capacity. Questions include: What is the capacity at normal staffing? Which assets are shared with other customers? What happens during peak demand? How quickly can a second shift, subcontractor or new line be qualified? Capacity reservations and escalation mechanisms may be more valuable than a high but uncommitted capacity statement.

Quality evidence

A certificate such as ISO 9001 can support an assessment but is not a substitute for performance evidence. Useful evidence includes defect trends, corrective-action closure, customer complaints, first-pass yield, traceability tests, calibration records and results from pilot production. Audits should identify systemic causes, not merely collect checklist scores.

4. Designing the evaluation model

A sound model begins with decision criteria derived from the business requirement. Typical criteria are quality, total cost, delivery, technical capability, resilience, sustainability, financial strength, innovation and relationship fit. Criteria should be non-overlapping where possible. Double-counting quality through several highly correlated criteria can produce a misleading score.

Weights express relative importance. They should be agreed by a cross-functional team involving procurement, operations, quality, engineering, finance, risk, legal and end users. A weight is not a reward for a preferred supplier; it is an expression of decision priorities.

Weighted scoring model

Let supplier i receive a normalised score rᵢⱼ on criterion j, with weights wⱼ. The weights sum to one. The overall score is:

Si = ∑j=1m wj rij, with ∑j=1m wj = 1

Scores must be oriented consistently: a higher score should always mean better performance. For a beneficial criterion, one possible min–max normalisation is:

rij = (xij − min(xj))/(max(xj) − min(xj))

For a cost or risk criterion, the direction can be reversed:

rij = (max(xj) − xij)/(max(xj) − min(xj))

These transformations are appropriate when the observed range is meaningful and the decision maker accepts relative scaling. If a minimum acceptable standard exists, threshold or benchmark scoring is often more defensible than sample-dependent min–max scoring. A weighted sum also assumes compensability: a poor result on one criterion can be offset by strength on another. Mandatory criteria should therefore be screened before aggregation.

#### Worked example: weighted scoring

Three suppliers are assessed after passing mandatory requirements. Scores from 0 to 100 are assigned by a cross-functional panel.

CriterionWeightABC
Quality0.30889284
Total cost0.25787090
Delivery capability0.20829076
Resilience0.15658572
Technical support0.10807588

The scores are:

  • Supplier A: 0.30(88) + 0.25(78) + 0.20(82) + 0.15(65) + 0.10(80) = 79.05.
  • Supplier B: 0.30(92) + 0.25(70) + 0.20(90) + 0.15(85) + 0.10(75) = 83.85.
  • Supplier C: 0.30(84) + 0.25(90) + 0.20(76) + 0.15(72) + 0.10(88) = 82.00.

Supplier B ranks first despite not having the best cost score, because its quality, delivery and resilience scores are strong. The result should not be accepted mechanically. The team should test weight sensitivity, validate evidence and examine whether Supplier B has any disqualifying risk.

Analytic hierarchy process

AHP decomposes a decision into a hierarchy: goal, criteria, subcriteria and alternatives. Decision makers compare elements pairwise using a judgment scale, commonly from 1 (equal importance) to 9 (extreme importance), with reciprocals for the opposite comparison. The comparison matrix is used to derive priority weights, often through the normalised principal eigenvector or a geometric-mean method.

For a reciprocal matrix A, a consistency index can be calculated as:

CI = (λmax − n)/(n − 1)

where λ_max is the maximum eigenvalue and n is the matrix order. The consistency ratio is:

CR = CI/RI

where RI is the average random index for a matrix of the same order. A commonly used practical guideline is that CR below approximately 0.10 indicates acceptable consistency, although the threshold is not a law and must be interpreted with judgement, especially for small or high-stakes decisions.

AHP is useful when criteria are qualitative or difficult to measure directly and when stakeholders need to discuss trade-offs explicitly. Its limitations include time-consuming comparisons, rank reversal under some methods and sensitivity to subjective judgments. It should supplement, not conceal, evidence quality.

5. Risk-adjusted supplier evaluation

Supplier risk is the possibility that an event will prevent the supplier from meeting required performance or will create unacceptable harm. Risk analysis should consider both likelihood and consequence, but a simple risk score is not a substitute for controls or scenario analysis.

A basic expected-loss model is:

EL = ∑k=1q pk Lk

where pₖ is the probability of risk event k, Lₖ is the monetary loss if that event occurs, and EL is expected loss. The model assumes that probabilities and losses are estimated on a comparable basis and that the organisation is comfortable using an average-loss representation. Rare catastrophic events may require separate risk limits because expected value can understate their strategic significance.

A risk-adjusted cost can be represented as:

RAC = TCO + EL

where TCO is total cost of ownership and EL is expected risk loss over the chosen time horizon. This is a decision model, not an accounting rule. It should include only incremental, decision-relevant costs and should avoid double-counting costs already included in TCO.

Risk categories include:

  • supply interruption and single-source dependency;
  • financial distress and capacity failure;
  • transport, infrastructure and climate exposure;
  • geopolitical, trade and currency exposure;
  • cyberattack and data compromise;
  • quality, product-safety and recall exposure;
  • regulatory, sanctions and corruption risk; and
  • environmental and human-rights risk.

Risk treatment may involve dual sourcing, geographic diversification, safety stock, contractual capacity, tooling ownership, alternate-material qualification, supplier development, insurance, escrow arrangements or an exit plan. Diversification is not automatically superior: it may increase qualification cost, reduce volume leverage and create inconsistent quality.

6. Total cost of ownership and life-cycle costing

Unit price is only one component of procurement economics. TCO measures costs incurred by the buying organisation across acquisition, use and disposal, within a defined decision horizon. A general undiscounted model is:

TCO = P + F + Q + I + O + D − V

where P is purchase price, F freight and associated logistics, Q quality-related cost, I inventory and financing cost, O operating and support cost, D disposal or switching cost, and V residual or recovery value. Each term must be defined consistently and should include only costs that differ among alternatives.

For costs occurring at different times, discounted present value is more appropriate:

PV = ∑t=0T Ct/(1 + r)t

Here, Cₜ is the net cash flow or cost in period t, r is the discount rate per period, and T is the final period. The model assumes a chosen discount convention and consistent time units. If inflation is modelled explicitly, nominal cash flows should use a nominal discount rate; real cash flows should use a real rate.

Life-cycle costing extends TCO over the full life of an asset or solution, including design, acquisition, installation, energy, maintenance, downtime, upgrades, compliance and end-of-life. It is especially important for equipment, vehicles, information systems and energy-consuming assets. TCO is usually procurement- or ownership-focused, whereas LCC follows the asset over its complete economic life and may include wider operational consequences.

Worked TCO example

A buyer compares two machines over three years. Relevant costs are:

CostMachine XMachine Y
Purchase price100,00086,000
Freight and installation8,00012,000
Three-year energy18,00030,000
Maintenance12,00020,000
Expected downtime cost9,00016,000
Disposal cost4,0005,000
Residual value10,0006,000

Undiscounted TCO for X is 100,000 + 8,000 + 18,000 + 12,000 + 9,000 + 4,000 − 10,000 = 141,000. For Y it is 86,000 + 12,000 + 30,000 + 20,000 + 16,000 + 5,000 − 6,000 = 163,000. Machine X is economically preferable on the stated assumptions, despite its higher purchase price. If costs occur at materially different dates, the comparison should be repeated using discounted present values.

7. From evaluation to selection and award

Selection should combine evidence, model results and managerial judgement. A robust decision record explains the requirement, criteria, weights, evidence sources, assumptions, excluded bids, risks, sensitivity results and approvals. It should also document why a lower-priced offer was not selected when applicable.

Sensitivity and scenario analysis

A result is stronger when it remains stable under plausible changes. Test alternative weights, demand levels, exchange rates, freight costs, failure probabilities and lead-time assumptions. If small changes reverse the ranking, the organisation should not present the result as definitive. It may negotiate, obtain better information, use a pilot, select multiple suppliers or establish contingent options.

Single, dual and multiple sourcing

Single sourcing can create leverage, integration and lower transaction costs, but increases dependency. Dual sourcing can improve resilience and benchmarking, though it may reduce volume discounts and require duplicate qualification. A portfolio approach allocates business according to capability, region, risk and strategic importance. Allocation need not be equal; it may be conditional on performance and contingency readiness.

Contracts should translate evaluation priorities into enforceable mechanisms: specifications, service levels, audit rights, change control, business-continuity obligations, data-security requirements, remedies, open-book provisions where justified, termination rights and transition support. Award is therefore the beginning of supplier governance, not the end of evaluation.

8. Illustrative case: selecting a resilient packaging supplier

This is a fictional illustrative case.

Background

A food manufacturer needs 20 million printed cartons annually. The packaging is not a direct food-contact material, but shortages would stop production. Three suppliers pass legal and technical prequalification. Supplier A is local and inexpensive; Supplier B is a large regional producer; Supplier C is smaller but has a second plant in another country.

Problem

The procurement team initially recommends A because its quoted price is 4% below B and 7% below C. Operations objects that A has one plant, limited disaster-recovery evidence and a history of late deliveries during seasonal peaks.

Analysis

The team defines quality, TCO, delivery, resilience, sustainability and technical collaboration criteria. It collects three years of delivery data, conducts site audits, verifies backup capacity and models shortage consequences. The analysis shows that C has the highest nominal TCO because its freight cost is higher. However, C’s second plant and documented transfer process substantially reduce interruption exposure. B provides the best balance of cost and capability but relies on one major paper mill.

The team estimates expected disruption loss using scenario probabilities and validates the assumptions with operations and finance. It also tests the ranking under high-demand and port-disruption scenarios. A ranks first under a price-only model, B ranks first under the base weighted model, and a B–C allocation produces the lowest risk-adjusted cost.

Approach and outcome

The company awards 70% of volume to B and 30% to C, subject to quarterly capacity tests, dual-site contingency trials and service-level agreements. A is retained as a qualified emergency option after a corrective-action programme. The contract includes indexed pricing linked to paper inputs, quality escape remedies, change-notification requirements and a six-week contingency stock arrangement.

Learning points

  1. A low quotation is not equivalent to low economic cost.
  2. Resilience must be evaluated with evidence and scenarios.
  3. Portfolio sourcing can outperform a single winner when disruption costs are material.
  4. Selection criteria should become contractual obligations and monitoring metrics.
  5. Supplier development can preserve competition without ignoring current weaknesses.

9. Governance, ethics and technology

Supplier evaluation can create conflicts of interest, unequal access to information and opportunities for bribery or favouritism. Governance controls include segregation of duties, declared conflicts, standardised communication, bid-opening controls, audit trails, approval thresholds and documented exceptions. Suppliers should receive fair treatment and commercially sensitive information should not be disclosed improperly.

Responsible procurement requires attention to modern slavery, worker safety, discrimination, environmental damage, indigenous or community impacts and misleading sustainability claims. Ethical evaluation should examine the supply chain beyond the immediate contracting entity where risk warrants it. Corrective action may be preferable to immediate exit when exit would harm vulnerable workers, provided the risk is controlled and improvement is credible.

Digital tools can support supplier discovery, spend analysis, financial monitoring, document comparison, risk alerts and scenario modelling. Artificial intelligence can classify supplier documents or identify unusual patterns, but it may reproduce biased data, misread certificates, expose confidential information or generate unsupported conclusions. Human review, traceable sources, access control, model validation and an appeal process are essential. Automated scores must never replace accountability for a high-impact supplier decision.

10. Challenges and best practices

Common challenges include incomplete supplier data, optimistic self-reporting, inconsistent scoring between evaluators, hidden sub-tier dependencies, changing market conditions and false precision in risk estimates. Excessive criteria can obscure rather than improve judgement. Conversely, an overly simple model may reward price and ignore systemic risk.

Best practice is to:

  • define requirements before searching for suppliers;
  • separate mandatory qualification from compensatory ranking;
  • use cross-functional, evidence-based assessment;
  • check data quality, measurement validity and source independence;
  • distinguish current performance from future potential;
  • calculate TCO and, where relevant, life-cycle cost;
  • quantify risk where credible but separately govern catastrophic risks;
  • perform sensitivity and scenario analysis;
  • preserve competition through development and contingent options; and
  • monitor awarded suppliers through measurable KPIs and periodic reassessment.

Chapter Summary

Supplier identification and selection is a staged decision process rather than a quotation exercise. Discovery creates a broad market view; prequalification applies minimum requirements; due diligence tests legal, ethical and financial acceptability; and capability assessment verifies whether a supplier can perform at the required scale. Weighted scoring provides a transparent multi-criteria method, while AHP supports structured pairwise judgement and consistency checking. Neither method removes the need for sound evidence and managerial judgement.

Risk-adjusted evaluation recognises that interruption, quality failure, cyber events and regulatory harm may make a low-price supplier economically unattractive. TCO and life-cycle costing reveal acquisition, logistics, quality, operating, maintenance, disposal and residual-value consequences. Sensitivity analysis, scenario testing and portfolio sourcing improve resilience. Finally, governance, ethical controls, responsible use of technology and post-award monitoring ensure that a selection decision remains defensible throughout the supplier relationship.

Key Terms

Supplier discovery: The systematic search for organisations that may meet a purchasing requirement.

Prequalification: Screening candidates against minimum eligibility and capability requirements.

Due diligence: Investigation of legal, financial, ethical, ownership and operational risk.

Capability assessment: Evaluation of whether a supplier can perform reliably at the required scale.

Longlist: The broad population of potentially suitable suppliers.

Shortlist: Candidates retained for detailed evaluation or bidding.

Weighted scoring: A method that combines criterion scores using assigned importance weights.

Normalisation: Conversion of measurements to a common comparison scale.

Analytic hierarchy process: A multi-criteria method using hierarchical decomposition and pairwise comparisons.

Consistency ratio: An indicator of coherence in AHP pairwise judgements.

Total cost of ownership: Relevant acquisition, ownership, operating and exit costs associated with an option.

Life-cycle cost: Cost incurred across the complete economic life of an asset or solution.

Expected loss: Probability-weighted monetary consequence of specified risk events.

Risk-adjusted cost: TCO augmented by relevant expected risk loss.

Single sourcing: Obtaining a requirement from one approved supplier.

Dual sourcing: Allocating a requirement between two qualified suppliers.

Supplier resilience: The ability to withstand, respond to and recover from disruption.

Supplier development: Deliberate actions to improve a supplier’s performance or capability.

Knockout criterion: A mandatory requirement whose failure excludes a candidate.

Review Questions

Short Answer Questions

  1. Distinguish supplier prequalification from due diligence.
  2. Why should mandatory criteria be screened before applying a weighted score?
  3. State two limitations of a weighted scoring model.
  4. What is the difference between TCO and life-cycle cost?
  5. Give four examples of evidence used in capability assessment.

Long Answer Questions

  1. Explain the complete supplier identification, evaluation and selection process, including the role of cross-functional governance.
  2. Discuss how AHP complements, and differs from, a weighted scoring model.
  3. Explain how quality, capacity, continuity and sub-tier dependency should be assessed in a supplier audit.
  4. Discuss the ethical and regulatory issues that may arise in supplier due diligence.
  5. Explain why risk-adjusted cost and portfolio sourcing may produce a different decision from lowest-price selection.

Analytical / Application Questions

  1. Using the weighted scores in the chapter’s worked example, assess whether Supplier B should be selected. Identify at least three assumptions that should be tested before award.
  2. A supplier offers a price 8% below its competitor but has a single production site and weak financial indicators. Design a risk-adjusted evaluation and recommend possible risk treatments.
  3. Construct a TCO model for an information-system supplier. Identify the cost categories, timing assumptions, discount-rate issues and non-monetary risks that should be considered.

Multiple Choice Questions with Answers

Question 1

Which activity primarily distinguishes due diligence from prequalification?

A. Comparing quoted unit prices

B. Investigating ownership, sanctions, litigation and ethical exposure

C. Assigning weights to delivery performance

D. Negotiating a volume discount

Correct Answer: B. Investigating ownership, sanctions, litigation and ethical exposure

Question 2

In a weighted scoring model, what condition must the criterion weights satisfy?

A. They must all be equal

B. They must be greater than 100

C. They must sum to 1 when expressed as proportions

D. They must be negative for cost criteria

Correct Answer: C. They must sum to 1 when expressed as proportions

Question 3

Using the chapter’s worked scores, which supplier has the highest weighted score?

A. Supplier A

B. Supplier B

C. Supplier C

D. All three are equal

Correct Answer: B. Supplier B

Question 4

What does a high Cₚₖ value generally indicate, assuming a stable process and valid measurements?

A. The process output is well positioned within specification limits

B. The supplier has the lowest purchase price

C. The supplier has no financial risk

D. Demand variability is zero

Correct Answer: A. The process output is well positioned within specification limits

Question 5

In the expected-loss model, what does pₖ represent?

A. Purchase price in period k

B. Process capability in criterion k

C. Probability of risk event k

D. Supplier priority weight

Correct Answer: C. Probability of risk event k

Question 6

Which item is subtracted in the stated undiscounted TCO formula?

A. Freight

B. Maintenance

C. Residual or recovery value

D. Quality-related cost

Correct Answer: C. Residual or recovery value

Question 7

AHP primarily uses which technique to elicit relative importance?

A. Pairwise comparison

B. Random supplier selection

C. Break-even analysis only

D. Inventory cycle counting

Correct Answer: A. Pairwise comparison

Question 8

Why might dual sourcing increase resilience?

A. It guarantees both suppliers will always have identical costs

B. It reduces dependence on one source of supply

C. It eliminates the need for supplier audits

D. It always lowers qualification costs

Correct Answer: B. It reduces dependence on one source of supply

Question 9

For costs occurring at different times, which approach is generally more appropriate than simply adding nominal amounts?

A. Discounted present value

B. A supplier popularity ranking

C. A fixed equal-weight score only

D. A legal-entity check

Correct Answer: A. Discounted present value

Question 10

Which is an appropriate control when using AI to support supplier evaluation?

A. Accepting the model output without review

B. Removing all source documentation

C. Human review, traceable evidence and access controls

D. Allowing the model to change award criteria automatically

Correct Answer: C. Human review, traceable evidence and access controls

Procurement & Materials Management
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